Manual
Material Handling Program
Purpose and Background
The IUPUI Department of Environmental Health and
Safety (EHS) has developed this program to protect
employees from the hazards of improper lifting techniques
and overexertion during lifting.
Scope
This program applies to all departments and any
employee that may conduct manual handling tasks
as part of their job responsibility. This program
is intended to minimize the potential for a back
injury caused by lifting heavy objects. Employees
should not lift any object 50 pounds or greater
without assistance. All employees whose work requires
heavy lifting shall be properly trained, physically
qualified, and receive a medical evaluation as required
by the job description.
Policy
This program has the following objectives:
- Ensuring employees are not required to manually
lift materials or objects greater than 50 pounds
as part of their job functions;
- Assist in identifying, assessing, and controlling
risks associated with manual handling tasks;
- Reducing the incidence of manual handling
injuries; and
- Establishing an effective system for manual
handling
Authority and Responsibility
The Department of Environmental Health and Safety
has overall responsibility for the establishment
and implementation of this program. Specific responsibility
of all departments follows.
EHS shall be responsible
for:
- Evaluating material handling
tasks as requested;
- Providing force measurements
for material handling tasks as requested;
- Providing training as requested;
and
- Assisting in the selection
of appropriate assist devices as requested.
Each Department shall be
responsible for:
- Identifying operations which
involve lifting or material handling tasks that
may place individuals at risk for back injuries;
- Instituting engineering controls
to reduce manual lifting injury potential;
- Ensuring that all affected
employees are trained in the appropriate requirements
of this program;
- Providing training in proper
material handling as needed; and
- Providing employees with personnel
assistance or lift assisting devices as necessary.
The Supervisors shall be
responsible for:
- Ensuring affected employees
are trained;
- Ensuring that employees use
proper lifting techniques;
- Making assistance available
to employees who manually handle or lift 50
pounds or greater;
- Contact EHS for assistance
in equipment selection, evaluations, and training;
and
- Insuring all employees who
experience work-related injuries follow the
appropriate procedures.
The Employee shall be responsible
for:
- Attending the required training;
- Using proper lifting and material
handling techniques;
- Warming up the back muscles
before lifting is conducted;
- Limiting manual lifting or
handling tasks to objects less than 50 pounds;
- Getting assistance whenever
manual handling or lifting materials or objects
that are 50 pounds or greater; and
- Reporting injuries within 24
hours of their occurrence
General Lifting Techniques
Whether it is during leisure activities or as a
part of paid work, everyone lifts, holds, carries,
pushes and pulls on a daily basis. Manual material
handling involves lifting light, heavy and awkward
objects. Safe lifting is a critical aspect of daily
activities and should be the focus of any manual
material handling. Before you lift, remember the
following:
- Wear supportive shoes;
- Use lift assist devices (hand dollies, carts,
lift tables, forklifts);
- Carry all movements out horizontally (e.g.,
push and pull rather than lift and lower);
- Always use your body weight and not your feet
when pushing;
- Try to have most workplace deliveries placed
at hip height;
- Always keep objects in the comfort zone (between
hip and shoulder height);
- Keep all loads close to and in front of the
body;
- Keep the back aligned while lifting;
- Maintain the center of balance;
- Let the legs do the actual lifting; and
- Reduce the size of the material to keep it
light, compact and safe to grasp
PLAN THE LIFT
prior to lifting as follows:
- Size up the load, its weight, shape and
position;
- Determine if the load is too large, too
heavy or too awkward to move alone;
- Get help from a coworker or use a mechanical
aid device to help with the lift when necessary;
- Decide on the route to take;
- Check for any problems or obstacles such
as slippery or cluttered floors;
- Investigate the location where the load
is going to be placed in order to anticipate any
difficulties; and
- Always exercise or warm-up the back prior
to lifting.
SQUAT LIFTING
should be done for a majority of all lifts. Squat
lifting should be performed as follows:
- Stand as close to the load as possible;
- Move your feet shoulder width apart;
- Tighten your stomach muscles so you can tuck
your pelvis;
- Bend at the knees, keeping your back straight
and stomach tucked;
- Get a good firm grip on the load;
- Hug the load close to the center of your body;
- Lift smoothly with your legs gradually straightening
the knees and hips into a standing position;
and
- Avoid twisting your body as you lift.
CARRYING LOADS
should be done as follows:
- Keep the load close to the center of your
body to take full advantage of the mechanical
leverage of your body;
- Do not change your grip on the load unless
it is weight supported;
- Avoid twisting your body without pivoting
your feet at the same time;
- If you must change direction, move your feet
in that direction instead of twisting your trunk
in that direction;
- Make sure you can see over the load;
- Move carefully toward your destination; and
- If a heavier load is carried for some distance,
consider storing it closer.
UNLOADING OBJECTS should be done the same way
as lifting objects, but in the reverse order as
follows:
- Slowly bend your knees to lower the load;
- Keep your back straight and the weight close
to the center of your body;
- Allow enough room for fingers and toes when
the load is set down;
- Place the load on a bench or table by resting
it on the edge and pushing it forward with your
arms and body; and
- Secure the load to ensure that it will not
fall, tip over, roll or block someone's way.
ONE-ARM LOADS are used when carrying items
such as pails or buckets. Lifting and carrying one-arm
loads should be performed as follows:
- Bend the knees and at the waist keeping your
back straight;
- Reach for the load;
- Grasp the handle of the load firmly;
- Lift with your legs not your shoulders and
upper back; and
- Keep your shoulders level while switching
hands regularly to reduce overexertion on one
side of the body while carrying the load.
TEAM LIFTS are used when objects are too heavy,
too large or too awkward for one person to lift.
Team lifts should be performed as follows:
- Work with someone of similar build and height,
if possible;
- Choose one person to direct the lift (e.g.,
“lift on the count of three”);
- Lift with your legs and raise the load to
the desired level at the same time;
- Always keep the load at the same level while
carrying;
- Move smoothly and in unison; and
- Set the load down together.
OVERHEAD LIFTS should be conducted as follows:
- When lifting or lowering objects from
above the shoulders, lighten the load whenever
possible;
- Stand on something sturdy such as a step
stool or platform to decrease the vertical distance;
and
- When you are lowering objects from above
the shoulders, slide the load close to your body,
grasp the object firmly, slide it down your body
and proceed with your move.
Mechanical Aids
Alternative material-handling techniques for carrying
or moving loads are to be used whenever possible
to minimize lifting and bending requirements. These
alternate techniques include the use of: hand trucks,
carts, dollies, forklifts, hoists and wheelbarrows.
Although mechanical aids are used, safe lifting
procedures should still be followed by maintaining
the natural curvature of the back, using the legs
for any lifting that is encountered and avoid twisting
the back.
Back Belts
After a review of the scientific literature, the
National Institute for Occupational Safety and Health
(NIOSH) has concluded that, because of limitations
of the studies that have analyzed workplace use
of back belts, the results cannot be used to either
support or refute the effectiveness of back belts
in injury reduction. Although back belts are being
bought and sold under the premise that they reduce
the risk of back injury, there is insufficient scientific
evidence that they actually deliver what is promised.
NIOSH does not recommend the use of back belts to
prevent injuries among workers who have been injured
because the Institute’s primary focus is on
the prevention of injury.
Claims have been made that back belts reduce forces
on the spine, increase intra-abdominal pressure
(IAP), remind workers to lift properly, stiffen
the spine, and reduce bending motions.
While all of these claims have
been put forth as support for the use of back
belts, they remain unproven. There is currently
inadequate scientific evidence or theory to suggest
that back belts can reduce the risk of injury.
Due to information that is currently available,
Indiana University-Purdue University Indianapolis
(IUPUI) does not advocate the use of back belts.
It is recommended that back belts be provided
to IUPUI employees only by and under the direction
of a physician. The procurement of back belts
will not be the responsibility of IUPUI.
Proper conditioning and training
for required work activities are the primary means
for prevention of musculoskeletal illnesses and
injuries in the workplace. Questions regarding
back safety and proper lifting techniques should
be directed to the Department of Environmental
Health and Safety.
Lifting Restrictions
When employees are not able to conduct their task
fully due to an injury, they could be placed on
work restrictions that may contain weight or lifting
restrictions. If an employee is placed on any weight
restrictions, they may not handle or lift any object
heavier than what they have been restricted to until
they are cleared to return to normal duties. If
a re-evaluation has been conducted and the weight
restriction has been modified or lifted the employee
must follow the new restrictions.
Work Restrictions - Return to Work
If employees have experienced a work-related injury,
they will receive care at IUPUI Health Services
(HS). One aspect of the medical management of an
injury is determination of appropriate activity.
When an employee is seen at IUPUI HS, they may be
given certain restrictions regarding physical activity.
Employees are to follow those restrictions. The
restrictions will be readdressed each time they
are seen at IUPUI HS. Please note that in most cases,
continuing usual activity with some restrictions
leads to a better outcome than severely limiting
activity. When conditions have improved enough,
the restrictions will be lifted.
If employees have experienced
a non-work related injury, they will receive care
from their primary care provider, or another health
care professional. Employees should follow the
treatment regimen of their providers. Supervisors
should be promptly notified of any work restrictions
given by the primary care physician.